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16mm² Aluminum Alloy Conductor vs. Copper: Which Is Better?

Sep. 18, 2025

When considering electrical conductors, many people wonder about the advantages and disadvantages of different materials. A common comparison is between the 16mm² aluminum alloy conductor and copper. Which is better?

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1. What are the main differences between 16mm² Aluminum Alloy Conductor and Copper?

There are several key differences to consider when comparing these two types of conductors:

  1. Conductivity: Copper is a better electrical conductor than aluminum. Typically, copper has a conductivity of about 100%, while aluminum's conductivity is around 61%. This means that for the same cross-sectional area, copper can carry more current.
  2. Weight: Aluminum is lighter than copper. The 16mm² aluminum alloy conductor will be significantly lighter than a copper conductor of the same size, making it easier to handle and install.
  3. Cost: Generally, aluminum conductors are less expensive than copper conductors. The lower cost can be beneficial for large projects where many cables are needed.
  4. Corrosion Resistance: Aluminum tends to have a higher susceptibility to corrosion, particularly in environments with moisture. However, aluminum alloy conductors are often treated to enhance their durability.
  5. Thermal Expansion: Aluminum expands more than copper when heated. This characteristic may affect connections over time in applications where temperature fluctuates.

2. Which conductor is more reliable?

Reliability can depend on the application. For high-performance needs, a 16mm² aluminum alloy conductor can perform well, especially when properly installed and maintained. However, in environments where heat and moisture are concerns, copper is generally seen as more reliable due to its stability and durability.

Explore more:
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3. What are the installation challenges for 16mm² Aluminum Alloy Conductors?


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During installation, 16mm² aluminum alloy conductors can present some challenges:

  1. Connection Issues: Ensuring a proper connection is critical for aluminum conductors. Special connectors are recommended to prevent oxidation.
  2. Physical Handling: Because aluminum is softer than copper, it can be more vulnerable to damage during installation if not handled carefully.
  3. Thermal Considerations: Proper precautions should be taken to account for the thermal expansion properties of aluminum to prevent joint failures over time.

4. Are there specific applications better suited for either conductor?

Yes, certain applications may favor one type of conductor over the other:

  1. Industrial Applications: The 16mm² aluminum alloy conductor is often favored in large industrial settings where weight savings and cost are critical.
  2. Residential Wiring: Copper is often preferred in residential wiring for its reliable performance, especially in sensitive or critical areas.
  3. Overhead Power Lines: Aluminum conductors are commonly used in overhead power transmission due to their lightweight and cost-effective nature.

5. What is the conclusion regarding 16mm² Aluminum Alloy Conductor vs. Copper?

Ultimately, the choice between a 16mm² aluminum alloy conductor and copper depends on the specific needs of your project. If cost and weight are significant factors, aluminum may be the better choice. However, if maximum conductivity and reliability are required, copper is likely the superior option.

For more information, please visit UL certified power transmission cables.

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