Grain Vibro Separator-Dahan Machinery

Introduction of grain vibro separator

Whether it is processing corn or wheat, the freshly recovered raw grains must be screened and cleaned before further processing. The grain vibro separator is suitable for impurity removal, grading and screening of wheat, soybeans, corn, peanuts, rapeseed, rice and other grains Working, the dust, weeds, stalks and other sundries of wheat seeds can be removed by using different layers of screens. The first layer sieves out the weeds, stalks and other sundries in the sieved grain, and the qualified wheat enters the second layer through the sieve, and is discharged through the second layer outlet, while the dust smaller than the mesh size of the second layer sieve Other impurities fall into the third layer and are discharged to complete the whole process.

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Grain vibro separator can excellently complete the grain industry such as grain depots and flour mills. It can completely replace labor, and the output is very large, so that you no longer have to worry about the problem of grain sieving.

Application of grain vibro separator

Using the above main functions and supplemented by other functions, according to the nature of materials and processing requirements:

(1) Removal of impurities: Screening according to the strength and shape of materials can easily remove impurities such as stones and dust in grains, such as corn, wheat, soybeans, rice and other grain processing jobs are widely used.

(2) Classification: Classify according to the specific gravity of the material, and accurately separate particles of different sizes from the product, so that the final material can be classified into different sizes.

Screening and grading equipment are vibrating equipment according to their working principles, and the screening equipment is widely used in large quantities, so the grain vibro separator is generally used in the grain processing industry. The following shows you the application in different grain industries:

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Benefits of grain vibro separator

1. Remove coarse-grained impurities, such as large grains, thin ropes, and straw. Its vibration action helps to remove and destroy mounds and mud balls.

2. The sieve has at least two layers. The first layer can separate coarse debris larger than grains (such as large pieces of wood, twine and straw), and the second layer can separate fine debris smaller than grains (such as sand and broken grains). ), it can also classify various materials according to different sizes.

3. Quick and easy to replace the sieve, there are rubber balls under the sieve to reduce the clogging of the sieve.

4. The closed system eliminates the problem of dust in the air, and manual interaction is pollution-free.

5. It can be equipped with casters as needed, which is convenient for moving in the workshop.

Grain vibro separator VS manual sorting and screening

Grain vibro separator is a method of sorting materials by using one or several layers of static or moving sieves according to the different particle sizes of materials. Compared with manual screening, the advantage of using grain vibro separator for screening is fast and uniform , The screening effect is good, and it can save a lot of time. The traditional manual sorting efficiency is relatively low, and the error is relatively large. From the perspective of long-term development, manual sorting requires a large number of workers, with low efficiency, large errors, and rising labor costs year by year.

Contact us to discuss your requirements of maize vibro separator. Our experienced sales team can help you identify the options that best suit your needs.

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Technical parameters of grain vibro separator

Model Diameter
(mm) Feeding Size
(mm) Frequency
(RPM) Layers Power
(kw) Capacity
(kg/h） DH-400 400 <10 < 1-5 0.18 100 DH-600 600 0.25 200 DH-800 800 0.55 500 DH- 0.75 800 DH- 1.1 DH- 1.5 DH- 2.2

Related cases

Material Proportion Mesh size Method Wet Capacity
((kg/hr IT/hr)) wheat starch 1 250mesh Dry IT flour 0.6 24mesh wet ㎏ soy sauce 1 100mesh Dry IT salt 1.2 30/80mesh ㎏ corn starch 0.6 40mesh ㎏ Millet 0.15 250 mesh 600kg sunflower seeds 0.04 80 mesh kg

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Sorting Wheat

It is mainly used for the classification of wheat and the removal of impurities. It can be used to screen and classify wheat starch, flour, rice flour, corn starch, potato starch, etc. It can achieve a good screening purpose by controlling the opening and closing of the gate, and it can be fed for a long time. point.

Rice Seed Sorting

It mainly removes impurities and grades the rice seeds, which can remove the platycodon, dust, weeds, etc. in the rice seeds, and can also classify the rice seeds. The specific rice seed screening machine can be divided into several grades, which can be determined according to the specific needs of customers.

Corn Sorting

It is mainly used for size classification of corn kernels. The product enters the feeding port of the vibro separator evenly from the feeder. Several kinds of products and unqualified objects on and under the sieve are screened out, and discharged from their respective outlets and flow into the silo or bin.

Why Use Sifters & Separators For Maize Flour?

Maize flour is majorly used in nutritional food, animal feed & baking products all over the world. The process of obtaining maize flour starts with cleaning of Maize Kernels, and the requirement for sieving starts from the beginning itself. Before the Maize kernels are transferred for grinding, it needs to be a fine sieve to remove sand and other small particles than maize kernels. Also, it needs to be passed from a coarse screen to remove impurities that are bigger than corn, for example, corncob particles.

Once it is cleaned the actual process of grinding & milling starts. During the various processing stages like cleaning, drying and milling, chances of contamination such as dust particles, ferrous particles, metal parts like screws, etc are high. Also due to moisture lumps are formed, so vibrating sieving machine is installed in the processing line to conduct safety/check screen for removing lumps, impurities, and unwanted particles & maintain the product quality.

Also, different grades of maize flour are required for different kind of products. Maize flour is classified into 4 grades: Grade 1 and Grade 2 are mostly maize skin and the small proportion of maize flour, so they are used for animal feed; while Grade 3 and Grade 4 are fine maize flour for edible. So apart from removing impurities, the vibro separator is also required for grading maize flours into a different grade.

Improve Maize Flour Quality With Vibro Separators.

Maize flour manufacturers have to maintain the highest standard of quality as Maize flour is by-product to many main products of the food industry as well as Animal feed industry. Understanding the quality requirement, we have been delivering Vibro Sifters & Separators that helps to achieve the high quality of Maize flour without compromising on output. To remove sand, lumps or any unwanted particles our sieves & separators can play a vital role.

These sifters are made of high quality and according to cGMP & FDA norms & guidelines. Made with Food grade gasket and rubber to ensure it meets the hygienic standard required for the Food industry.

Range of Solutions For Maize Flour Sieving Machine

Galaxy Sivtek is one of the leading Sieving & Filtering machine manufacturers & have been catering their solution to almost 12+ industries. Among those 12+ industries, food & pharmaceutical have been at our core focus as it demands high safety standards.

In the market, Maize flour is being used as raw material as well as the main material for many products so sieving requirement also varies as per application. Application to sieve Maize flour varies from industry to industry and requirement to requirement. Galaxy Sivtek provides you with around separator to centrifugal & rectangular also.

Galaxy Sivtek also gives you customized solutions as per the screening requirements. We not only provide the screening machine but a complete screening solution with 24X7 customer support to let your plant running night and day.

Are you interested in learning more about Pingle Group Wheat Flour Milling Machine? Contact us today to secure an expert consultation!