The Die Cutting Process - Michael Package Blog

Table of Contents

MK Product Page

• What is Die Cutting?

• What is a Die?

• Manual and Digital Die Cutting Machines

• The Role of a Dieline in the Custom Die Cut Process

• The Die-Cutting Process

• Using Die-Cutting and More to Create Your Packaging

Die-cutting is used in the packaging and printing sector to refer to the cutting out of multiple shapes using tools.

With die-cut printing, you can set precise dimensions and have the tool cut them to those dimensions every time. As you might expect, this perfection is important for product packaging design, and you need to achieve a constant and polished appearance every time.

This post covers the die-cutting process, covering the various forms of die-cutting and the necessary machinery and components. Furthermore, the article delves into numerous die-cutting capabilities and material considerations for your product packaging and printing.

What is Die Cutting?

Die-cutting is a manufacturing technique that involves customizing a die by cutting, shaping, or shearing it to create a certain shape, design, or structure. The die-cut printing is useful in the packing process to cut, ship, and print according to unique measurement standards in a dieline.

What is a Die?

Die cuts originate with a die, which is a metal device with sharp cutting surfaces.

A die is comparable to a biscuit cutter in the shape of a metal object. There are many types of dies. For example, steel-rule dies are sharp but are shielded with plastic or foam for protection.

Steel-rule dies are designed to cut thicker packing materials or a layer of less-thick packaging at the same time. Thinner metal dies, which aren't as sharp and can't cut very thick stuff, are also available.

These dies are lower in weight and simpler to carry, and they are not surrounded by foam or plastic for protection.

Manual and Digital Die Cutting Machines

Die-cutting actually took place with both digital and manual die-cutting tools.

To cut the items, manual die-cutting machines employ a turned crank. The metal dies through the tool's rollers and leverages the pressure to cut the shape of the die out of the material. Manual die-cutting tools may also have motors that facilitate the delivery of this pressure.

In most cases, digital die-cutting tools are managed by software.

They do not need steel dies since a blade cuts the shape within the tool. The shape is selected using the software. It can be generated using a computer, , tablet, or even a customized cartridge that the machine requires.

The Role of a Dieline in the Custom Die Cut Process

Before you do a die-cut on any printed item, you should first sketch out what has to be cut. This is when a dieline enters the custom die-cutting procedure.

Dielines are used in die-cut print to specify the shape and dimensions of the packaging box before cutting. With so many different package forms available, if you can imagine it, possibilities are a custom packaging manufacturer can produce the material into any cuttable design.

Note that a dieline is necessary before adding finishing details to your packages like matte and gloss lamination, embossing and debossing, or UV coating.

The Die-Cutting Process

Technological advancements and die-cutting die manufacturing methods provide the most effective and flawless design of die-cut boxes. Usually, computer-aided design is necessary to develop the packaging outline (CAD).

This digitized drawing is then put on a die board, a piece of hardwood. The most complex approach for sketching designs into die boards is to use state-of-the-art laser cutters to burn designs onto the wooden board.

The use of lasers in this procedure has increased the drawing accuracy on the die board. The cutting die employs metal strips known as rules or steel rules. A rule bender is used to bend, cut, and notch steel into a suitable pattern for the cutting ruler.

In the die-cutting method, manufacturers employ several cutting rules. Based on the sophistication of the packing, each rule has its role and application.

The following are some of the most popular rule options:

1. Through Cutting: This method of cutting through the packaging material.

2. Scoring: Instead of cutting the substance all the way through, scoring creates an imprint indent or partial cut on a specific stress point.

3. Creasing: It's similar to scoring in that the die generates a fold line on the packaging material. As opposed to scoring, Creasing allows for inward folding of the material by having two parallel stress sites. The presence of two stress sites enables the material to be more flexible.

4. Perforating: It is the process of marking a line of holes along with the design materials.

Every rule is designed to meet the material thickness and aperture size.

The steel rules are manually hammered into the die board. The die is then bonded using a range of foam and rubber parts. Throughout production, these components help the die bounce off the corrugated panel.

The die-cutting machine forcefully presses the die into the cardboard, resulting in a cut-out pattern (remember the cookie-cutter). This cut-out features many lines, creases, and folds used to build the packaging by hand, based on the complexity of the packaging design.

Making separate dies for every piece of packaging is an expensive process. But, it's a one-off price that is offset when numerous requests for the same packaging are created over time.

Using Die-Cutting and More to Create Your Packaging

As you can see, die-cutting is a highly versatile method to cut, shape, and print your packages so that you can replicate the final result. Die-cutting is not only accurate, but it also gives you a lot of flexibility with your candy pad manufacturing in the last step.

Packaging is one of the fastest-growing industries worldwide with China being a home for several box cutting machines that are employed by various businesses. It is one of the box making equipments. To have an effective and precise cutting of boxes, these cutting machines are very important as they enable smooth production while meeting the market demand.

China boasts a wide range of manufacturers and suppliers for box-cutting machines hence choosing the best can be quite a challenge. This blog aims to make this process much easier by highlighting the top 10 best manufacturers and sellers in China.

These manufacturers have earned their places on this list due to hard work, dedication, quality products, customer satisfaction, and other factors from incumbent players to new entrants into the industry. Discovering who makes the finest cutting machine in China will keep you excited until we end this piece.

1. Top 10 box cutting machine manufacturers and suppliers in China

The following is the box cutting machine manufacturer list.

Top 1: Bestice Machinery

Website – bestice-machinery.com

Established –

Products and services –

• Cue cutting machine
• Carton box stitching machine
• Cardboard printer slotter die cutter
• Corrugated single facer
• Rewinding machine
• Paper mounting machine
• Masking film pre-tape machine
• Paper cutting machine
• Carton box gluing machine
• Accessories machine and more!

Founded in , Bestice Machinery is an experienced player in designing and manufacturing packaging machines. Their wide product range includes fine-quality equipment applicable to several sizes of carton boxes, and slitter and rewinding machines for different types of films, tapes, and papers.

With over 20 years of experience, the company knows how to satisfy its clients and they serve their clients from various parts of the world. Bestice Machinery also provides excellent after-sale service to its customers to make the procedure smooth.

Notable machines include corrugated single facer, rewinding machine, cardboard printer slotter die cutter, carton box stitching machine, cue cutting machine, accessories, and more. With a solid commitment to wonderful quality and great services, the company remains the best option for industrial solutions.

Top 2: Anybox Machine

Website – anyboxmachine.com

Established –

Products and services –

• Box making machines
• Carton box machines
• Boxmaker machines
• Cross-cutting machine
• Die cutting machine
• Packaging machines
• Fanfold machines
• Hot melt machines
• Corrugated box machine and more!

Having been established in , Any Box Machine is all about manufacturing and trading new packaging solutions for its clients globally. Through the employment of cutting-edge apparatuses and adherence to eco-friendly practices, it is evident that they are committed to perfection.

Their goal is to offer superior-quality packaging solutions that cater to the different requirements of their customers. By making use of sophisticated technologies and a well-experienced team, they can provide tailor-made products that help improve efficiency as well as minimize wastage.

This firm has a strong focus on satisfying its clients as well as an intense passion for continuous growth; therefore, transforming the packing industry. They also have great after-sales services which make them the best choice among those companies that deal with machines in China.

Top 3: RUK Tech

Website – ruk-tech.com

Established – not specified

Products and services –

• Garment fabric cutting machine
• Printing and packaging cutting machine
• Advertising graphics cutting machine
• Shoe and Leather CNC cutter
• Textile industry cutting
• Furniture industry cutting
• Automotive interior industry cutting and more!

Ruk Tech is a high-tech company specializing in industrial equipment, automation systems, and related spare parts. With an experienced team of integrity-driven and competent persons, the company engages in Research and Development, manufacturing, and after-sales service.

Cutting-edge solutions of Ruk Tech include cutting machines, custom automatic machines, and digital machinery. By leveraging control technology and data transmission, they aim to simplify and enhance the efficiency of cutting procedures across several industries.

Contact us to discuss your requirements of China Cardboard Die Cutting Machine. Our experienced sales team can help you identify the options that best suit your needs.

As the growing demand for high-quality cutting machines and efficient solutions grows, Ruk Tech remains at the top spot of providing excellent quality products and wonderful services to their customers globally.

Top 4: KINSDA Packaging

Website – kinsda.cn

Established –

Products and services –

• Die cutting machine
• Paper sheeter
• Corrugation plant
• Wrapping machine
• Laminating machine
• Stitching machine
• Slitter and slotter machine
• Folder gluer machine
• Flexo printer and more!

KINSDA has been a major player in the packaging sector for over 40 years, since , they’ve pioneered the manufacturing of packaging machines, drawing inspiration from state-of-the-art technology. As the industry grew, KINSDA rose to the huge challenge of meeting modern requirements for sophisticated and high-speed machinery.

KINSDA provides a complete range of machines for the packaging field, from box-cutting machines to carton and box manufacturing to corrugated board production. Their mature well-made equipment caters to international clients. With a solid commitment to innovation and reliability company continues to change the future of packaging technology.

Based in China, their machines reach markets across the globe, including South Asia, Central America, and Southeast Asia. The company remains dedicated to offering dependable, advanced machinery for their customer’s advantage and prosperity.

Top 5: Saili Machine

Website – saili-machine.com

Established –

Products and services –

• Cardboard grooving machine
• Cardboard slitting machine
• Corner cutting and grooving machine
• Pulp Mold grooving machine
• MDF grooving machine
• Greyboard grooving machine and more!

Established in , Saili Machinery specializes in the continuous improvement and innovation of slotting and slitting procedures. They’re the biggest manufacturer of cardboard slitting machinery and cardboard grooving systems in China.

Their team of experts fine-tunes every detail throughout the production procedure, enduring the fine quality of machinery. The company provides a wide range of cardboard grooving machines and cutting machines with advanced features.

These automatic machines are easy to operate, efficient, and achieve high precision with less than .1mm error. Whether for packaging, book publishing, or commercial printing, their products meet a wide range of business needs.

Top 6: Dapeng Machinery

Website – en.chinadpyj.com

Established –

Products and services –

• Paper cutting machine
• Double-worm paper cutter
• Hydraulic paper cutters
• Die cutting machine
• Paper unloader machine
• Paper loader machine
• Cutting line and more!

Founded in , Dapeng Machinery boasts over 40 years of experience in the manufacturing of paper cutters. Their incredible commitment to fine customer service and quality products has gained them huge recognition in the market. They specialize in offering professional cutting equipment for news publishing, financial ticketing, commercial printing, packaging, and more.

The company provides a range of advanced machinery, including hydraulic paper cutters, double worm paper cutters, circular die cutters, and more. Their advanced program control series ensures automatic precision. Notably, their hydraulic paper cutter and double worm series have received certification.

Their philosophy revolves around excellence, integrity, and client-first principles. They continually adapt to huge market demands, letting clients pick custom configurations. With all the certifications, they continue to collaborate with clients globally.

Top 7: Real Top

Website – rtcutter.com

Established –

Products and services –

• Carton CNC cutting machine
• Gasket cutting machine
• Flatbed cutting plotter
• Carpet floor Mat CNC cutting machine
• Leather CNC cutting machine
• Foam EVA Cutting machine
• Clothing CNC Cutting machine and more!

Real Top was established in . They specialize in research and development and production of CNC digital cutting machinery. With a dedicated design expert and a strong core factory, the company serves clients globally across various industries, including packaging, clothing, and advertising.

The company makes sure top-quality machines are at a decent price. Their machines range includes carton CNC cutting machines, carton box cutting machines, custom box cutting systems, flatbed cutters, and more.

Their pragmatic approach and concentration on flexible solutions make them reliable options for businesses looking for efficiency and precision. From carbon Fiber cutting machinery to foam sheet digital cutting machines, Real Top continues to elevate manufacturing and packaging operations.

Top 8: Yitai Packaging

Website – yitaipack.com

Established –

Products and services –

• Cutting machine
• Die cutting machine
• Carton box simple box cutting machine
• Creasing matrix
• Rotary die board
• Creasing rule and more!

Founded in , Yitai Packaging is a leading name in the world of cutting machinery. Company making supply in expertly in manufacturing die cutting machines, cutting machines, rotary die board, creasing rule and more.

Yitai Packaging has been in the die-making sector for over 15 years and their machines have been exported to various parts of the world with excellent after-sales service. At Yitai Packaging they want to build long-term relationships by providing high-quality services.

They are committed to providing one-step service solutions for die-making enterprises and packaging printing. Yitai Packaging can also handle individual requirements to make every customer happy and satisfied.

Top 9: RUIZHOU Technology

Website – ruizhoutech.com

Established –

Products and services –

• Packaging cutting machine
• Garment cutting machine
• Shoe and luggage-cutting machine
• Furniture cutting machine
• Automobile cutting machine
• Pattern cutting machine and more!

RUIZHOU founded in , operates from 27 a 27,000-square-meter meters facility, specializing in CNC cutting machines and related CAM/CAD systems. RUIZHOU has made major strides in quality and product innovation.

Their after-sale service is excellent and provide state-of-the-art machines to their customers globally. Their machines have reached various parts of the world by maintaining high quality and excellent service.

At RUIZHOU they manufacture only high-quality machines for their clients and provide smooth and efficient supplying service to make every client happy and build long-term relationships.

Top 10: AOYOO Cut

Website – aoyoocut.com

Established –

Products and services –

• Packing cutting machine
• Promotional products
• Appeal textile industry cutting machine
• Carpet industry cutting machine
• Gasket industry cutting machine
• Composite material industry cutting machine
• Furniture industry cutting machine and more!

Founded in , One of the leading companies engaged in cutting machines is Aoyoo Cut. The company offers a broad range of high-quality goods and services in this area. This firm has become famous for focusing on precision and efficiency.

These cutting machines are manufactured to cater to a wide array of industries such as textiles, automotive, and advertising. Aoyoo Cut is remarkable due to its dedication to technological advancement whereby it constantly improves its equipment with the latest features.

They have also ensured that each item from their factory passes through a team of well-experienced engineers who do not compromise on quality standards. With only the customer in mind, and aiming at nothing but excellence, Aoyoo Cut has become a household name in the cutting industry.

2. How do you choose the best box cutting machine manufacturer and supplier in China?

There are several factors to be considered when choosing the most suitable box cutter manufacturer and supplier in China. The success of your packaging operations is largely dependent on investing in the right equipment as these machines can affect how productive, efficient, and produce quality products you will get. In this article, we shall be discussing some of the key points to consider while selecting a box-cutting machine manufacturer and supplier in China.

1) Quality and Reliability

The first thing that you need to look at is the quality as well as reliability of the box-cutting machines offered by the manufacturer. Go for firms known for producing high-standard equipment that meets industrial requirements.

They should have certification such as ISO which shows that they are dedicated to quality improvement. It is also important to read reviews from customers who have utilized their cutters before so that one can know how reliable they are in performance.

2) Technology and Innovation

In the busy world of packaging, staying updated with the newest technology is very important. Find manufacturers and suppliers who put money into research and development for delivering advanced box-cutting machines.

Besides, computerized controls, automated features as well as precision cutting mechanisms among others involving the use of modern technology can highly improve the efficiency and accuracy of the machines. By opting for a manufacturer that appreciates creativity, you can prepare your operations in advance while also outsmarting other competitors.

3) Customization and Flexibility

All packing tasks are not similar due to different needs and requirements for each job. This means that there is a need to seek a manufacturer and supplier who can deliver customized solutions according to your specific needs.

Look for companies that provide customization options, be it size, cutting ability, or special characteristics of box-cutting machines. Thus, being capable of tailoring their machines based on your specifications will ensure they perform optimally within you’re your existing processes.

4) Service and Support

During the whole process, from pre-sales consultation to after-sales service, a credible manufacturer and supplier must offer excellent service and support.  Exploring their customer service by verifying their readiness, promptness of answering your questions and concerns, technical support as well as timely maintenance. If a company cares about customer happiness it will do its best so that you have an easy ride and fix any hitches pronto.

3. Conclusion

In conclusion, finding the right box-cutting machine manufacturer and supplier in China entails thorough research and evaluation. In this case, quality technology customization level of service, and price reputation as well as years of existence should be put into consideration.

Given these parameters, it becomes possible to make informed choices that will cater to your needs by selecting a manufacturer or supplier who can ensure efficient packaging operations through reliable box-cutting procedures for your packaging business.

For more information, please visit Cardboard Stamping Machine.