When to Use Siemens Smt Feeder？

Aug. 11, 2025

Siemens SMT Feeder Manual: A Comprehensive Guide to ...

Surface-Mount Technology (SMT) feeders play a crucial role in modern electronic manufacturing, ensuring that the correct components are delivered accurately to the pick-and-place machines. Siemens, a leader in industrial automation, offers a variety of high-quality SMT feeders, each designed to meet specific production needs. Whether you are new to SMT assembly or have experience with Siemens equipment, this guide will provide essential information on the features, operation, and troubleshooting of Siemens SMT feeders.

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What Is an SMT Feeder?

An SMT feeder is a device that holds and supplies surface-mount components (such as resistors, capacitors, or ICs) to a pick-and-place machine. It ensures precise and continuous delivery of components to the machine’s placement head. SMT feeders can be mechanical or electronic, and they typically consist of a reel or tray to hold components, along with a motor-driven mechanism to feed them in a controlled and accurate manner.

Siemens SMT feeders are known for their precision, speed, and ease of use. Their adaptability and high performance make them a staple in many assembly lines around the world.

Types of Siemens SMT Feeders

Siemens offers a variety of SMT feeders, including:

Standard Feeders: These are the most common type, suitable for a range of components. They offer reliable performance and are used in various production settings.

Nozzle Feeders: These feeders are designed for components that require specialized handling, such as small or odd-shaped parts. They ensure proper orientation and placement of these components.

High-Speed Feeders: As the name suggests, these feeders are designed for high-speed pick-and-place machines. They can load components at a faster rate and are typically used in high-volume manufacturing environments.

Flex Feeders: These are highly flexible feeders capable of handling a wide range of components with varying sizes. Their ability to adapt to different component types makes them ideal for flexible production lines.

Key Features of Siemens SMT Feeders

Precision Feeding Mechanism

Siemens SMT feeders are equipped with advanced motors and control systems that allow them to deliver components with pinpoint accuracy. This minimizes the risk of misplacement and ensures that each component is picked up and placed in the correct location.

High Capacity

These feeders are designed to hold large reels of components, reducing the need for frequent changes during production. This enhances productivity and reduces downtime.

Ease of Setup and Maintenance

Siemens feeders are user-friendly and easy to set up. Their design includes intuitive features that simplify loading and unloading of components. Additionally, maintenance is straightforward, with easily replaceable parts and clear instructions for keeping the feeder in top condition.

Smart Monitoring System

Siemens feeders come equipped with sensors and monitoring systems that track the status of the feeder in real-time. This provides operators with up-to-date information on component availability, enabling quick action when components are running low or there is a jam.

Compatibility

Siemens SMT feeders are highly compatible with various pick-and-place machines, especially those in the Siemens series like the Siplace systems. This ensures seamless integration into existing production lines.

How to Use Siemens SMT Feeders

Using Siemens SMT feeders is simple, but it’s essential to follow the correct procedures to ensure smooth and efficient operation. Here are the general steps for using a Siemens SMT feeder:

Step 1: Prepare the Feeder

Unbox and Inspect: Before using the feeder, unbox it carefully and inspect for any visible damage or missing components. Check that all parts are intact and functional.

Install the Feeder: Mount the feeder onto the machine’s feeder holder. Follow the manufacturer's instructions for proper installation, making sure the feeder is securely attached and aligned.

Step 2: Load the Components

Load the Component Reel: Place the component reel or tray onto the feeder. For standard feeders, this involves placing a reel of components onto the feeding mechanism. Ensure the reel is positioned correctly, as improper loading may cause feeding issues.

Set the Component Settings: Input the relevant component information into the machine’s software. This includes specifying the component size, type, and other parameters that will help the machine place the components accurately.

Step 3: Calibrate the Feeder

Feeder Calibration: Calibration ensures that the feeder delivers components to the pick-and-place machine accurately. Siemens SMT feeders usually have an automatic calibration function. Follow the on-screen instructions to perform the calibration, making adjustments if needed.

Step 4: Start the Production Run

Monitor the Feed Process: Once everything is set up and calibrated, start the production run. Keep an eye on the feeder’s status and monitor the production process to ensure smooth feeding and component placement.

Feed Component Checks: Regularly check that the components are being delivered correctly. If any issues arise (such as a component jam or incorrect placement), stop the machine immediately and troubleshoot.

Step 5: Change or Refill the Components

Refill When Necessary: As the reel runs out, it’s time to replace or refill the component supply. Siemens SMT feeders often come with sensors to alert operators when a reel is running low, minimizing production downtime.

Clean the Feeder: After each production run, it’s a good idea to clean the feeder to ensure long-term reliability. Remove any dust or debris, especially from the feeding mechanism, to keep it working at optimal performance.

Troubleshooting Siemens SMT Feeders

Even the best machines can encounter problems from time to time. If you notice any issues with your Siemens SMT feeder, here are some common problems and their solutions:

Component Jamming

Cause: Components can get stuck in the feeder, causing a jam.

Solution: Inspect the feeder for blockages or damaged parts. Clear any jams and check that the component reel is aligned properly.

Feeding Inaccuracy

Cause: Incorrect component settings or calibration issues can cause components to be fed inaccurately.

Solution: Recalibrate the feeder and verify that the correct component settings are entered into the system.

Component Running Out Too Quickly

Cause: The component reel may be too small, or the feeder’s component sensing system may not be working properly.

Solution: Refill the component reel or check the sensors for any faults.

Feeder Not Feeding at All

Cause: A mechanical issue, misalignment, or power issue could prevent the feeder from working.

Solution: Turn off the machine, check for mechanical damage, and ensure that the feeder is properly connected to the power supply.

Siemens SMT feeders are a crucial part of modern electronic manufacturing, providing efficient and accurate component delivery. Understanding how to use and troubleshoot these feeders is essential for maintaining a smooth production process. By following the steps outlined in this guide, you can ensure that your Siemens SMT feeder operates at peak performance, helping you achieve higher efficiency and productivity in your SMT assembly line.

Remember that regular maintenance and careful attention to setup and calibration can help prevent many common problems, ensuring your production runs smoothly and uninterrupted. If problems persist, feel free to consult your user manual or contact us for professional assistance.

Siemens Siplace X4 Pick And Place Machine - SMT Net

Siemens Siplace X4 Pick And Place Machine Description:

Siemens Siplace X4 Pick And Place Machine

Siemens Siplace Pick And Place Machine

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Siemens Pick And Place Machine

Siemens Pick and Place Machine
Patch speed:CPH
Dimension:×
Weight: kg
Product description: Siemens Siplace X4 Pick And Place Machine-4 rotary IC head CPH USD ONLY!
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siemens Siplace X4 pick and place machine

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Siemens Siplace X4 Pick And Place Machine-4 rotary IC head CPH USD ONLY!

SIPLACE X-Series: A leader in the market

The new Siemens Mounter X4 SIPLACE X4 S provides an ideal solution for demanding mass production needs, meeting the stringent requirements of large-scale manufacturers for flexibility and quality. The SIPLACE X-Series features a space-saving, streamlined design with record speeds and many other great features and options.

Performance is important, but high-speed platforms must also have the flexibility to keep pace with the times. The SIPLACE X4i S is not only the speed* fast placement machine on the market today, but also the powerful software, service excellence and ** applications of SIPLACE, making the X-Series an ideal solution for your specific requirements.

The X-Series' outstanding features include support for large form factor cards, flexible material setup concepts, SIPLACE imaging systems, multiple transfer and placement modes, and component placement capabilities. You'll benefit from features such as low dpm, fast new product introduction (NPI) processes, and non-disruptive material set changes in the product category.

If you have doubts about this, we can provide you with a dedicated value analysis to help you dig deeper into the advantages that the SIPLACE X-Series can bring to your production floor. At the same time, you are welcome to compare our products with those of other equipment manufacturers.

SIPLACE MultiStar: the only "full-featured" head

Advantage:
No more bottlenecks, no need for replacement heads
A wider range of components and a wider range of placement modes for greater flexibility
Better overall line performance
* Balanced production line for better placement performance
**Technology guarantees quality and reliability
The star shaft is driven using a motor integrated in the head frame and each nozzle is independently controlled by a direct motor.
The camera system and component sensors are integrated.

Thanks to its savvy concept, the SIPLACE MultiStar is the world's first placement head that combines different placement modes. You no longer need to change the placement head or configuration, and the placement head automatically selects the appropriate placement mode during production. Just now, SIPLACE MultiStar, which is also a small or medium-sized component for placement in a placement or hybrid mode, will immediately turn the machine into a flexible and powerful end-of-line machine for the next product placement. The SIPLACE MultiStar can handle components from to 50 x 40 mm.

SIPLACE MultiStar can handle the problems of miniaturization of products, shortened product life cycle and other requirements for users with high flexibility and superior balanced SMT production lines.

With SIPLACE MultiStar you always get high performance with a superior balanced production line – no need to change the placement head or troublesome reconfiguration. Especially at the “end of the line” area, SIPLACE MultiStar saves time and space and eliminates frequent bottlenecks.

SIPLACE SpeedStar advantages:
The world's *fast placement head
*High placement performance in the actual environment
Handle components with ease
Best quality and reliability
A separate angle control unit for each nozzle, an integrated camera system and component sensors, all of which achieve zero defect placement!

Developed for the SIPLACE X-Series premium placement machines, the SpeedStar 20 nozzle collection head is considered the industry's speed and accuracy standard.

On the SIPLACE X4i platform, the high-performance SpeedStar can achieve placement speeds in excess of 30,000 cph!

The standard SIPLACE SpeedStar head is equipped with a vacuum sensor, a pressure sensor and PCB warpage compensation – most other manufacturers will only offer these features as stand-alone options or not at all. A single component pick-up, a separate angular rotation mechanism, and a digital imaging system that takes high-resolution photos of each component individually ensure a reliable process for efficient mass production. So it's not surprising that it maintains its high level of placement performance when it is mounted on a component as small as 0.3 x 0.15 mm.

The 20-nozzle collection head is the preferred for large-scale, high-accuracy production and can handle components from to 6 x 6 mm mm and *4 mm in height. Despite this speed and accuracy, this head and its components are characterized by long life and low maintenance costs—you can benefit not only from superior performance, but also from high availability and low maintenance costs.

SIPLACE imaging system: Focus on manufacturing quality
Determining the position of components and PCBs, assessing component quality, reading bar codes and dots, and correcting the system—all of these capabilities make the imaging system an important sensor in a placement machine.
With its digital imaging system, SIPLACE has once again set new standards for equipment manufacturers worldwide. Not only because of the individual components, such as cameras, lighting and software, but also because of the superior interaction between them.
Result: Optical inspection was achieved to ensure *upper quantity and *high productivity.

High resolution digital imaging
The SIPLACE imaging system uses superior digital technology in the megapixel range to achieve *high resolution and fast image processing.

Each component is an image
Multiple components of other equipment manufacturers' systems take an image, often causing poor focus. SIPLACE camera, shooting only a single component. This system is able to fully apply its resolution to a single component without slowing down the placement process.

Front light illumination makes small areas clearer
The SIPLACE imaging system operates with front light because it is far superior to conventional backlight systems. Using front light, this system not only detects and measures component contours, but also detects and measures the complex surface structures of modern components (BGA, PLCC, etc.).

Adjustable lighting level
Good lighting is the key to good image quality. As a result, the SIPLACE imaging system uses flexible, adjustable lighting levels to keep each component in the right light.

High speed image processing
With its powerful algorithms, the SIPLACE imaging system measures and analyzes each component in just a few milliseconds, ensuring *high speed and *good placement quality. For quality control, the system is capable of storing images of 500 failed components.

Special sensor
For additional support, SIPLACE also offers special sensors. For example, coplanar modules use lasers to detect the warpage of the pins to check the coplanarity of large components to avoid poor soldering.

SIPLACE X Feeder
The intelligent SIPLACE X feeder provides a high flexibility foundation for the ** setup concept. Thanks to their hot-swappable functions, they enable quick and easy loading and unloading – without stopping the machine.

Advantage:
Wireless Power and Data Transfer (EDIF)
Brushless DC motor
Self-adjusting pick-up position 8mm X feeder

Ease of use:
Single track feeder module
Color LED shows the operating status of the feeder (online, offline, etc.)
The menu-driven LCD panel displays the current status of the feeder (track, sequence, etc.)

flexibility:
Adjustable order
Adjustable feed speed
Built-in program automatic update capability
Delivers 25 mm high components

Handling short belt functions
Built-in function
Adjustable tension
Built-in PSA (viscous film) processing

Intelligent:
All SIPLACE X feeder modules are equipped with a pick-up sensor
Each SIPLACE X feeder has a unique ID and is suitable for loading confirmation and inclusion of traceability system solutions
Automatically set all production-related parameters such as sequence and feed speed

Flexible SIPLACE production concept
Flexible product concept to meet any need

Do you want to produce faster, smarter and more flexibly? Do you want to *maximize the use of SMT lines and reduce the number of non-effective hours spent on board movement, line configuration and loading?
Superior collaboration is now possible with SIPLACE placement machines, setup and placement concepts, rail systems and software. The track width is automatically adjusted. Combined with the rail system, software functions such as loading optimization, family loading or our SIPLACE LES opens up new opportunities for any application* effective production concept – without the loss of SIPLACE's consistently known flexibility.

No other placement solution offers a more flexible rail system.

SIPLACE Smart Pin Support
SIPLACE Smart Pin Support automates the tedious, time-consuming process required to place a magnetic support ejector on the lift table. During the placement process, the Pin Picker removes the ejector pins from the ejector bin and places them quickly and accurately into the pre-edited position of the program.

Based on this, SIPLACE Smart Pin Support will enable electronics manufacturers to eliminate another error-prone and expensive manual process on their production floor.

Your advantage:
The support thimble position can be defined for each side of the board in the SIPLACE Pro editor.
The 3D analog display allows you to identify and prevent potential collisions with sensitive components.
The support ejector pin is automatically removed from the special thimble bin by a thimble pickup mounted on the cantilever and placed on a predetermined position on the elevating table.
The support thimble position has been set for each board in the placement program, thus eliminating the possibility of user error.
The SIPLACE imaging system can be set to automatically check and confirm the position of each support thimble in advance during the placement process.

SIPLACE Glue Feeder
The SIPLACE Glue Feeder is a ** solution that offers a completely new approach to selective dispensing. It is not a permanent part of the placement machine, but can be set up on the feeder table as needed, just like a normal feeder. In this way, it transforms any modern SIPLACE placement machine into a dispenser.

Your advantage:
There is no need for a separate placement module, and there is no need for a dedicated placement head for dispensing.
The SIPLACE Glue Feeder is compatible with all SIPLACE X-Series (Workstation Software 70X or higher) and SX Series Mount Platforms.
* Low space requirements: The SIPLACE Glue Feeder occupies only 5 8 mm feeder slots on the component table.
Simplified dispensing process: Each placement machine on the production line can be placed and dispensed.
Reduce performance loss to *low.
The SIPLACE Glue Feeder can be installed on any SIPLACE line, any SIPLACE machine and any X feeder cart.
To ensure high quality, the SIPLACE imaging system uses its HD camera to check the position and size of each dot.
Since the SIPLACE Glue Feeder can be handled like a standard feeder, the retrofit can be done at any time.
Fast, easy filling, cleaning and maintenance capabilities* minimize downtime.
With the SIPLACE imaging system, no additional AOI is required to check the glue points. The placement machine can check the presence, location and size of each glue point during the placement process.
In conventional systems, the entire board must be discarded or cleaned in the event of a dispensing error. Because the SIPLACE Glue Feeder dispenses directly on components rather than boards, the cost of incorrect dispensing is also significantly reduced compared to traditional processes.

1. Number of cantilever: 4
2. Mounting head type: SIPLACE 12 nozzle collection head
3. Mounting speed: IPC performance: 81,000 CPH SIPLACE benchmark performance: 90,000 CPH
Siemens X4 placement machine theoretical performance: 124,000 CPH
4. Configurable component range: to 200x125 (mm2)
5. Siemens X4 placement machine placement accuracy: ± 41um / 3
Siemens X4 placement machine angular accuracy: ± 0.5 degrees / 3σ
6. Guide rail fixed side: left to right
7. The size of the affixable PCB: 50 x 50 mm2 to 450 x 535 mm2
Single transfer rail: 50mm x 50mm-450mm x 535mm
Flexible double transfer guide: 50mm x 50mm-450mm x 250mm
8.PCB board thickness: standard 0.3mm to 4.5mm
9.PCB board weight: 3KG
10.PCB exchange time: <2.5 seconds
11.PCB positioning accuracy: ±0.5mm
12. Floor area: 6.7m2
13. Noise: 75dB (A)
14. Indoor temperature: 15°-35°
15.SIPLAcE X4 weight: KG (including material trolley)
Siemens X4 placement machine weighs KG (feeder is full)
Siemens X4 placement machine components supply
Calculated by 8mm X feeder, 160 8mm feeder positions (X4i: 148 8mm feeder positions)
Calculated by a 3 x 8 mm S feeder, 180 8mm feeder positions
SIPLACE mobile component skip, SIPLACE matrix pallet changer
SIPLACE X feeder and SIPLACE S-feeder
Plate loading, tube loading, bulk material, special feeder

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There is English manual or guide video that show you how to use machine.

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2) If machine have any problem after I receive it, how can I do ?

Free parts send to you in machine warranty period.

If the part is less than 0.5KG, we pay the postage.

If it exceeds 0.5KG, you need to pay the postage.

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1 set machine, mixed order is also welcomed.

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